+86 187 8921 0237 airclear@dgync.com
  • banner

Modular Operating room

Brief Description:

Port: Shenzhen, China
Payment Terms: T/T

Product Detail

Product Tags

Modular Operating Room (Modular OT) is a pre-engineered, factory-prefabricated integrated sterile surgical space, replacing traditional on-site wet construction. All wall, ceiling, door, cabinet and purification components are standardized modular modules produced in factory, then quickly assembled on-site with aluminum sanitary extrusion profiles, cutting construction period by over 50% and drastically reducing on-site dust and pollution risks.
Multiple customized versions available for different surgical risk grades:
  1. Class100 Positive Standard Modular OT: General surgery, orthopedics, ophthalmology, plastic surgery (ISO5 laminar flow above operating table)
  2. Negative Pressure Modular OT: Infectious disease, respiratory pathogen surgery, prevents pathogen outward leakage
  3. Radiation Protection Modular OT (Interventional OT): Built-in lead-lined wall & radiation-proof sliding hermetic door for CT/DSA cardiovascular & neuro interventional surgery
  4. Digital Intelligent Modular OT: Integrated surgical imaging, remote teaching, whole-room linkage intelligent control
All structures adopt zero sanitary dead-corner GMP design, smooth seamless surfaces resistant to repeated hydrogen peroxide, alcohol and chlorine high-frequency disinfection, effectively lowering surgical site infection (SSI) rate.

1. Modular Enclosure Main Material & Aluminum Installation Accessories

1.1 Wall & Ceiling Sandwich Panel (Handmade Medical Special Grade)

  • Facer: 0.8–1.2mm antibacterial PPGI / SUS304 stainless steel (SUS316L for heavy disinfection vaccine OT)
  • Core options: A1 fireproof rockwool / moisture-proof MGO magnesium oxide core (50/75/100mm thickness standard)
  • Feature: Four-side aluminum reinforced frame, hidden tongue-and-groove interlock with EPDM airtight seal, pre-cut reserved openings for LAF ceiling, gas cabinets, observation windows, return air grilles to avoid on-site dust cutting

1.2 Complete Sanitary Aluminum Extrusion Accessories

6063-T5 anodized / white powder coated aluminum profile full set for modular panel installation:
  • R35/R50 inner rounded coving (wall-ceiling, wall-floor transition, eliminate right-angle dead corners, mandatory GMP design)
  • H-type wall joint, T-type three-way connector, U edge wrapping channel
  • Ground integrated skirting, door/window surrounding frame, ceiling FFU hanging keel
  • All profiles with built-in EPDM sealing grooves for continuous airtight splicing, maintain stable room differential pressure

1.3 Seamless Medical Flooring

2mm homogeneous antibacterial conductive vinyl floor, heat-welded integral seams, matched R arc aluminum coving to form fully sealed floor-wall transition; anti-slip, anti-static, chemical disinfectant resistant, easy mopping disinfection.

2. Laminar Airflow Purification HVAC Core System (Class100 Standard)

2.1 Terminal LAF Laminar Flow Ceiling

  • Full SUS304 stainless steel frame, built-in H14 gel-seal mini-pleat HEPA filter (99.995% @0.3μm, 100% PAO integrity tested)
  • Vertical unidirectional downward laminar air velocity 0.3–0.45m/s directly above surgical table, forms Class100 ultra-clean core zone
  • Size customizable: 2400×1800mm / 3000×2400mm according to OT area
  • Reserved central hole for surgical shadowless lamp suspension pendant installation

2.2 AHU Air Handling Unit & Multi-Stage Filtration

Recirculating medical dedicated AHU with constant temperature & humidity control:
  1. Primary stage: G4 washable pre-filter
  2. Medium stage: F8 pocket filter
  3. Terminal stage: H14 HEPA laminar ceiling filter
  • Constant temp range: 20–26℃; constant humidity: 40–60% RH
  • Positive pressure standard OT: +10 ~ +15Pa higher than outer buffer corridor; negative infectious OT: -8 ~ -12Pa relative to outside

2.3 Return Air System

Low-wall SUS304 perforated return air grilles with internal dust filter screen, distributed on 2–3 sides of room, forms complete vertical laminar circulation without turbulence dead zones.

3. Full Series Hermetic Door System for Modular OT

Matching integrated modular door system with electronic interlock function to prevent cross-contamination:
  1. Manual Unequal Double Hermetic Door: Main daily personnel passage (900+300 split), large leaf for staff, small auxiliary leaf for surgical trolleys
  2. Automatic Sliding Hermetic Door: Touch-free radar/foot sensor trigger, inward cam sinking full four-side airtight seal, high-traffic main entrance
  3. Radiation Protection Automatic Sliding Hermetic Door: Lead-lined door leaf 1–5mmpb lead equivalent, matched interventional radiology modular OT
  4. Pass Box (Transfer Window): Stainless steel interlock pass box with UV lamp, for sterile instrument/material transfer between clean/dirty zones without opening main door

    All doors equipped with auto drop-down bottom silicone seal, full perimeter EPDM compression gasket to stabilize room pressure gradient.

4. Integrated Stainless Steel Medical Built-In Cabinets

All pre-installed as modular embedded panels, seamless flush with wall surface without dust ledges:
  1. Anesthesia Cabinet: Central medical gas terminal panel, oxygen, vacuum, nitrous oxide, AGSS anesthetic waste gas recovery interfaces
  2. Instrument Cabinet: Multi-layer sealed storage for sterile surgical tools
  3. Medicine & Insulation Cabinet: Constant temperature medical storage cabinet, cold storage drug compartment
  4. Wall-mounted X-ray film viewer, integrated writing whiteboard, multi-group medical power socket bank

5. Ceiling Suspension Medical Pendant System

SUS304 stainless steel multi-functional surgical pendant, single/double arm optional:
  • Gas outlets: O₂, vacuum, N₂O, compressed air, AGSS waste anesthetic gas scavenging
  • Multi-group medical grade power sockets, data communication interface, infusion hook, instrument tray
  • Rotatable 340° horizontal angle, height adjustable, bearing surgical monitor, anesthesia machine, electrocoagulator equipment

6. Intelligent PLC Central Control System

Touch screen surgeon operation control panel embedded on wall cabinet, integrated one-button centralized control:
  • Real-time display: room temp, humidity, differential pressure, laminar wind speed, filter clogging alarm
  • Independent control: shadowless lamp brightness, peripheral purification lighting, UV timing disinfection, AHU fan speed
  • Fault self-diagnosis, running data record, support GMP IQ/OQ validation data export
  • Optional linkage: door interlock signal, remote background monitoring, nurse station alarm notification

7. Supporting Auxiliary Modular Facilities

  1. Stainless steel surgical scrub sink (3/4/6 station hands-free induction water tap, installed in pre-operation buffer room)
  2. Clean garment cabinet (dynamic LAF laminar flow sterile gown storage for surgical staff changing area)
  3. Air shower (auto sliding door air shower for personnel entry dust removal before OT buffer zone)

Advantage: 15 years' experience in a modular operating room area.

Lead-time:

  • Material manufacturing: about 15-30 days.
  • Construction: 1-3 months according to site conditions and area.

 

    Send your message to us



    Write your message here and send it to us

    Related products

    • Radiation Protection Automatic Sliding Hermetic Door

      Radiation Protection Automatic Sliding Hermetic Door

      Radiation Protection Automatic Sliding Hermetic Door integrates three core functions: radiation shielding, cleanroom hermetic airtight sealing, touch-free automatic sliding operation. It is specially customized for medical sterile radiation departments that require both radiation isolation and high cleanliness, such as laminar radiology operating rooms, sterile CT examination rooms, nuclear medicine preparation zones, and medical device radioactive […]

    • Modular Operating room

      Modular Operating room

      Modular Operating Room (Modular OT) is a pre-engineered, factory-prefabricated integrated sterile surgical space, replacing traditional on-site wet construction. All wall, ceiling, door, cabinet and purification components are standardized modular modules produced in factory, then quickly assembled on-site with aluminum sanitary extrusion profiles, cutting construction period by over 50% and drastically reducing on-site dust and pollution […]

    • Gel Seal HEPA Filter

      Gel Seal HEPA Filter

      Gel Seal HEPA Filter (Gel HEPA Filter) is the top-grade leak-proof high-efficiency terminal filter designed for ultra-strict ISO5 (Class 100) cleanroom environments, widely adopted in pharmaceutical GMP Grade A/B workshops and hospital high-risk operating rooms. Different from ordinary rubber gasket HEPA filters with hidden micro-leakage risks, this filter integrates a dedicated silicone gel trough on […]

    • facial recognition air shower clean room

      facial recognition air shower clean room

      An air shower is an essential purification equipment installed at the entrance of all clean room environments. It serves as a critical isolation barrier to effectively control external particulate contamination. This professional air shower removes dust, lint, pollen and fine particles from the surface of personnel, tools and materials before entering sterile spaces. Built with […]

    • V- Bank HEPA filter, V-style air filter plastic enclosing frame

      V- Bank HEPA filter, V-style air filter plastic enclosing frame

      V Bank HEPA Filter, also named W-type large airflow compact HEPA filter, is a high-efficiency terminal filter specially designed for high-air-volume central air handling units (AHU) and cleanroom ventilation systems. Multiple mini-pleat filter packs are arranged in parallel V-shaped groups inside a rigid frame, which greatly expands the effective filtration surface within limited cabinet depth. […]

    Send your message to us